INTEGRATING ELECTRONICS TO MAKE YOUR EQUIPMENT WORK SAFELY
What We Do
Specialized truck bodies and mobile equipment require more than standard electrical installations—they need intelligent control systems that integrate vehicle electronics, hydraulics, pneumatics, and operator interfaces into safe, efficient operations.
Automotive Automation specializes in mobile equipment control system integration for vehicles that do more than transport. We design and build the electronic controls that coordinate PTO systems, hydraulic functions, safety interlocks, and operator interfaces—ensuring your equipment works safely and meets compliance requirements.
We integrate:
- Vehicle CAN bus networks and ECU systems
- Hydraulic and pneumatic control systems
- Programmable electronic I/O modules (IFM, COBO)
- Operator interfaces (HMI touch screens, wireless remote controls)
- Safety interlock and monitoring systems
- Body-mounted auxiliary equipment
Our services span initial system design through installation, commissioning, and ongoing technical support. Based in Melbourne with nationwide service capability, we work across industries requiring specialized vehicle control solutions.
Applications & Vehicle Types
Hazardous Goods Tankers (Gas & Fuel)
- AS2809 compliant electrical installations
- Vehicle/chassis Flameproofing
- Product transfer safety interlock systems
- PTO engagement control
- Engine speed management and rev limiting
- Valve position monitoring and control
- HMI touch screen operator interfaces
- Intrinsically safe systems
- Meter and comms wiriring
- Battery isolation systems and in-cabin hazardous area equipment
Vacuum Tankers & Non-Destructive Excavation Equipment
- Wireless RF remote control systems
- Hydraulic valve sequencing and control
- Vacuum pump control and monitoring
- Safety interlock systems for operational modes
- Load monitoring and weighing systems
High-Rail Vehicles
- PTO control systems for rail mode operation
- Rail deployment and retraction automation
- Operator presence safety systems (deadman controls)
- Data logging and diagnostics
- Proximity detection safety interlocks
- Load monitoring and crane height limiting systems
and General Auto-Electrics
General Truck Body Upfitting
- Parking brake safety interlocks
- Auxiliary equipment integration (beacons, radios, lighting)
- Vehicle system modifications and integration
- Camera and safety systems including 360 camera systems
- Custom control solutions for specialized applications
Our Services
Control System Design & Engineering
Custom electronic control solutions engineered to your specific vehicle and operational requirements. We design systems that integrate vehicle electronics with body-mounted equipment, creating intuitive operator interfaces while meeting safety and compliance standards.
System Integration & Programming
We integrate vehicle CAN bus networks, programmable I/O modules, hydraulic/pneumatic systems, and third-party equipment into cohesive control solutions. Our programming expertise covers IFM and COBO platforms, ECU integration, and custom HMI development.
Installation & Commissioning
Professional installation of control panels, wiring harnesses, pneumatic components, and operator interfaces. We handle cable routing, hardware mounting, system testing, and on-site commissioning to ensure reliable operation.
Vehicle Upfitting & Modifications
Retrofitting existing vehicles with new control systems, adding safety interlocks for compliance, upgrading outdated control platforms, and integrating auxiliary equipment into vehicle systems.
Programming & Diagnostics
Custom software development for programmable controllers, ECU integration via CAN bus, and diagnostic support. We develop complete control solutions or modify existing programs to meet changing requirements.
Technical Support & Service
Ongoing support for installed systems including remote diagnostics, on-site troubleshooting, system modifications, software updates, and preventative maintenance programs.
Technology & Capabilities
We primarily work with IFM and COBO programmable electronic I/O modules, integrating them with:
Vehicle & Control Systems
- Vehicle ECUs and CAN bus communication networks
- Hydraulic control valves, sensors, and actuators
- Pneumatic solenoids and control systems
- HMI touch screen displays
Remote & Safety Systems
- Wireless RF remote control systems (433MHz and commercial frequency bands)
- Third-party monitoring and safety equipment
Our installations are designed to meet relevant Australian Standards including:
- AS2809 - Electrical installations in hazardous areas
- Vehicle manufacturer body builder guidelines (Volvo, Scania, Ford, etc.)
- Relevant workplace safety standards
Why Automotive Automation
Specialized Integration Knowledge
We understand the complexities of integrating modern vehicle electronics with body-mounted hydraulic and pneumatic systems. Our experience spans gas tankers, vacuum trucks, high-rail vehicles, and custom mobile equipment applications.
Systems Integration Expertise
Modern commercial vehicles use sophisticated electronic systems. We bridge the gap between vehicle CAN networks, hydraulic/pneumatic controls, and operator requirements—creating integrated solutions that work reliably in real-world conditions.
Compliance & Safety Focus
From AS2809 hazardous area requirements to safety interlock standards, we design control systems that meet regulatory requirements while remaining practical for day-to-day operation.
Melbourne Based, Nationwide Support
Headquartered in Melbourne with service capabilities across Australia. We design systems remotely, install on-site, and provide ongoing technical support wherever your vehicles operate.
Practical, Reliable Solutions
We're not just control system designers—we understand truck bodies, hydraulics, pneumatics, and how operators actually use equipment in demanding conditions. Our solutions are engineered for durability and ease of use.
Contact Us
Get in Touch
Ready to discuss your specialized vehicle control system requirements? Contact us for a consultation.
19B Kimberly Rd, Dandenong South VIC 3175
Nationwide service and support